7/21/2025

Milwaukee® Delivers Cordless Innovation to Natural Gas Fusion with MX FUEL™ Processor

MILWAUKEE, WI – Reinforcing their commitment to innovation in the trades, Milwaukee Tool introduces the new MX FUEL™ Electrofusion Processor, a cordless solution uniquely designed for gas utility. Leveraging the advanced technology of the MX FUEL™ system, this Electrofusion Processor addresses key frustrations in the fusion process by eliminating the need for generators and extension cords. Weighing up to 40% lighter than competitive alternatives, this solution offers faster setup and greater mobility on the jobsite. By simplifying the fusion process, Milwaukee’s new solution allows users to work more efficiently and with greater confidence.

“We consistently have seen the frustrations and limitations of existing AC Electrofusion Processors on jobsites. Users are having to make several trips, maintain generators and organize extension cords to complete a fusion” explains Troy Marks, Director of Product Marketing at Milwaukee Tool. “By leveraging the cordless power of our MX FUEL™ system and the connectivity of our ONE-KEY™ platform, we've eliminated those frustrations of gas generators and extension cords, delivering a solution that’s easier to move, faster to set up, and smarter to operate.”

Weighing up to 40% lighter than competitive alternatives, Milwaukee’s new MX FUEL™ Electrofusion Processor delivers gas utility workers easier transportation on the job. A compact footprint and balanced, one-handed top-handle design make it easier for crews to transport the unit from the truck to the trench and navigate tight or uneven jobsite conditions. This solution enables users to move more efficiently across the site — reducing fatigue and maximizing productivity throughout the day.

Powered by Milwaukee’s MX FUEL™ system and designed with Last Fuse Technology to overcome common concerns with cordless equipment, this solution delivers consistent performance and runtime, even in demanding conditions. With field replaceable 15’ Leads and a wireless barcode scanner, users gain the flexibility to adapt to any trench layout — all while working confidently without the noise, emissions, or limitations.

The MX FUEL™ Electrofusion Processor simplifies data capture and reporting with features designed for real-world gas utility workflows. A wireless barcode scanner ensures accurate input, while on-board fusion history and ONE-KEY™ Wireless Download make it easy to access and share fusion records. Customizable reporting capabilities allow foremen and superintendents to monitor job progress remotely and ensure compliance with project specifications. Compared to less user-friendly systems, this streamlined approach improves traceability, reduces paperwork, and drives productivity for crews.

Milwaukee Tool remains unwavering in their commitment to delivering disruptive innovation by working alongside trade professionals to identify challenges and provide solutions that are unparalleled in enhancing jobsite safety and productivity. Milwaukee Tool’s MX FUEL™ Equipment System is safer, more reliable, and more productive, going beyond the limitations of gas and corded solutions. For more information about the MX FUEL™ Equipment System, please visit  https://www.milwaukeetool.com/Innovations/MX-FUEL

*The MX FUEL™ Equipment System: This groundbreaking cordless system revolutionizes the light equipment market by delivering the performance, run-time, and durability demanded by the trades without the hazards associated with emissions, noise, vibration, and the frustrations of gas maintenance. Each of the solutions on the MX FUEL™ System go beyond the limitations of gasoline and power-cord units and operate off one completely compatible system all on the same battery. This is Equipment Redefined.

Specifications:

MX FUEL™ Electrofusion Processor (MXF545-XC) - $7,499.00

  • Wireless Barcode Scanner: Yes (Fully Rechargeable)
  • Calibration: 3-Years
  • Calibration Lockout: Yes, with 90-Day Warning
  • GPS: Yes
  • ONE-KEY™ Compatible: Customizable Reporting
  • Data Logging: Yes, USB or Wireless Download
  • Weight (w/ battery): 34 lbs
  • Fusion Tip Sizes: 4 mm & 4.7 mm
  • Lead Options: 15 ft, Field Replaceable
  • Warranty: 2 Year Tool, 2 Year Battery
  • Height: 13.7"
  • Depth: 23.9"
  • Width: 10.4"
  • Operating Temperature: 0° F – 125° F
  • Charge Time: 65 min (as configured)
  • Voltage Output: 8 V – 48 V
  • Badge Scanning: Yes (ISO 12176-3)
  • Manual Barcode Entry: Yes
  • Ambient Temperature Sensor: Yes
  • Coupling Compatibility: ISO 12176-2, ASTM F2897

 

Includes: (1) MX FUEL™ Electrofusion Processor, (1) 15' Electrofusion Leads, (1) Barcode Scanner, (2) Fusion Tips Set, (1) MX FUEL™ REDLITHIUM FORGE XC8.0 Battery Pack, and (1) MX FUEL™ Rapid Charger

Available Accessories:

  • 15ft Electrofusion Leads (48-08-5415)